Industry: Cement Manufacturing
Application: Industrial Power Distribution
Solution: RTPFC + Active Harmonic Filter
A cement manufacturing plant was experiencing low power factor and harmonic distortion at two transformer incomers. At first, the requirement seemed straightforward: improve the plant’s electrical performance.
But there was an important question to answer first: Were both transformers actually facing the same problem?
Clariant Power set out to find that out.
It Started With the Measurements
We conducted a detailed Power Quality Analysis using a Fluke Power Quality Analyzer at both transformer incomers.
The study measured key electrical parameters including power factor, current, VTHD and ATDD. The results showed that the two incomers had noticeably different conditions. At Transformer 1, the power factor was 0.85, with ATDD at 7.2%. At Transformer 2, the power factor was lower at 0.77, while ATDD reached 35.3%. That difference was important. It meant that simply applying the same corrective configuration to both transformers would not address the actual requirement. The Measurements Shaped the Engineering Based on the conditions identified during the analysis, we configured the solution for each transformer. Transformer 1 715 kVAr, 525 V RTPFC Panel The RTPFC panel was configured to address the power factor requirement identified at the incomer.